Silicon steel sheet cutting machine

Application background:

In the field of electrical equipment manufacturing, precise sorting and positioning of silicon steel sheets is a key link in improving production efficiency and product quality. With the continuous advancement of intelligent manufacturing technology, traditional manual operations and single automated equipment are no longer able to meet modern efficient and flexible production needs. A well-known electrical equipment manufacturer is facing multiple challenges such as low production efficiency, strict cost control, and complex production data management. It urgently needs an efficient, stable, and intelligent silicon steel sheet cutting machine to optimize its production line. In this context, Sinsegye has designed an intelligent upgrade plan for the control system with SP7022 iComputer as the core.

Customer requirements:

• Equipment structure: Each device is equipped with four pairs of gantries to achieve alternating supply of materials.
• Visual configuration: Configure 6 sets of USB driven roller shutter cameras to achieve linkage control between industrial intelligence machines and vision.
• Data storage: Large amounts of data are saved in the event of a power outage (such as production codes, location information, scheduling production information, etc.).
• System performance: The controller needs to meet the requirements of efficient data processing and fast response
• Communication requirements: Real time domain RS485 communication, reading energy meter information; Non real time domain RS232 communication, controlling light source exposure.

Scenario solution framework:

Characteristics of SINSEGYE's solution

-Integrated Control and Computation

Integrating the functions of artificial iComputer and software PLCs simplifies the control system architecture, reduces hardware costs by about 30%, and improves overall system performance.

-High reliability and fault tolerance

By adopting virtualization technology, real-time tasks can continue to run even if there is a blue screen or restart on the Windows system, ensuring the continuous operation capability of the production line.

-Usability and Openness

The flexible configuration of real-time and non real time domains supports multiple communication protocols and interface extensions, making it easy for users to customize and integrate according to their actual needs, thereby improving the flexibility and adaptability of the system.

-Data Management and Security

The dual domain architecture ensures secure isolation and persistent storage of production data, effectively preventing data loss while improving the convenience of data management.