Medium thick mirror detection equipment

Application background:

In the precision optical manufacturing industry, quality inspection of optical lenses is a crucial step. Traditional detection methods often suffer from issues such as insufficient accuracy and low efficiency, making it difficult to meet the dual demands of modern production for high quality and efficiency. Especially for the thickness and defect detection of lenses, traditional equipment has obvious limitations in accuracy and classification ability. To effectively address industry pain points, Sinsegye has partnered with a precision optical equipment integrator to provide comprehensive hardware and software support for optimizing the control system of lens detection equipment, significantly improving equipment performance.

Customer requirements:

• Insufficient detection accuracy: The accuracy of detecting lens thickness and surface defects is limited, making it difficult to meet the production requirements of high-precision optical lenses;
  Low detection efficiency: The multi-step detection process leads to long detection time;
• Weak data management capability: The detection data recording and analysis are not comprehensive enough, making it difficult to support quality traceability and production optimization;
• Complex operation: Traditional devices have complex operating interfaces and high training costs.

Scenario solution framework:

Characteristics of SINSEGYE's solution

1、Hardware

• Integrated Control and Computation：The SP7010 iComputer is embedded with a software board system at the bottom, which can directly replace traditional boards and industrial control computers, simplify hardware systems, and reduce costs by 30%;
• Efficiency improvement：9-axis collaborative motion architecture+high-precision positioning technology, system single material detection only takes 3-4 seconds/particle, far exceeding the traditional manual detection efficiency (industry average time of 20-30 seconds/particle), and the detection accuracy has been improved to 2 microns.

2、Software

• Multi axis collaborative control and Yas measurement integration: achieve precise positioning and efficient transmission of lenses, integrate multi-step detection, improve efficiency and reduce errors.
• High precision thickness measurement and intelligent data management: automatic thickness measurement, supporting multiple standard settings; Comprehensively record and analyze testing data, support quality traceability and production optimization.
• User friendly interface and modular scalability: simplifying the operation process and reducing training costs; Flexible adaptation to different production environments and technological development needs