Domestic Substitution of Imported Machine Tool Control Systems

Industry Case Background

In the high-end manufacturing sector, machine tool control systems, the "brain" of machine tools, have long been monopolized by overseas brands. However, with the escalating demands of enterprises for cost reduction, efficiency improvement and independent controllability, the demand for replacing imported control systems has become increasingly urgent. Yet existing domestic control systems struggle to meet the high-end processing requirements of original imported machine tools due to technical shortcomings.

Core Pain Points

At this stage, Sinsegye's customers in the CNC metal processing field are advancing the domestic substitution of imported machine tool control systems and planning to adopt domestic controllers for replacement and upgrading, but they face core technical bottlenecks — some domestic control systems fail to meet the machining and control technical standards of the original imported machine tools in the following aspects:

• Static/dynamic machining accuracy
• Surface machining quality
• High-speed machining performance
• Complex curved surface/five-axis machining capability
• Machining stability and consistency
• Micro-machining/micro-cutting performance
• Process adaptation and intelligent compensation

Scene Architecture Diagram

Advantages of Sinsegye's Solution

1.Integrated Control and Computation

2.User-Friendly and Open

• The SP7010 iComputer has a built-in mature process library, which accurately adapts to the machining requirements of difficult-to-machine materials;
• Equipped with an intelligent compensation algorithm to achieve multi-dimensional automatic compensation for temperature, backlash, tool wear and other factors;
• Supports high-precision on-machine measurement and closed-loop compensation functions.

3.Index Breakthroughs

With ultimate technical indicators, it achieves a comprehensive breakthrough in machining performance across all dimensions, and all data meets or even exceeds the standards of imported control systems:

• Static positioning accuracy and repetitive positioning accuracy can reach within ±0.001mm;
• The precision of five-axis simultaneous RTCP (Tool Center Point) is optimized to the maximum, with spatial interpolation error controlled at the submicron level;
• Achieves high surface finish and tool mark-free machining results, with mirror finish machining reaching Ra≤0.02μm and excellent surface consistency of precision mold cavities;
• The maximum feed rate can reach 60~120m/min with an acceleration of 1~2G, and precise path accuracy is maintained even in high-speed machining state, realizing deviation-free and jitter-free operation.