Application

Depalletizing constitutes a fundamental process within industrial logistics and manufacturing workflows, where cartons are unloaded one by one from pallets and conveyed to downstream production lines. As manufacturing pursues greater flexibility, depalletizing targets have evolved from single-specification cartons to mixed batches of multiple sizes. Conventional fixed-trajectory machinery and manual depalletizing can no longer meet requirements for efficiency and flexibility. Against this backdrop, 3D vision-guided depalletizing robot systems have attracted widespread industry attention.

In the flotation workshop of coal preparation plants, flotation tailings ash content serves as the core quality control indicator determining resource recovery rate and economic benefits. The traditional testing method of manual sampling + laboratory ignition takes 1–2 hours to generate a single set of data, by which time flotation operating conditions have already shifted drastically.

In precision manufacturing industries such as 3C electronics and automotive electronics, screw tightening, though a minor process, often acts as a hidden bottleneck for production yield and efficiency due to thread slipping, loose fastening and tedious product changeover.Sinsegye launches a fully integrated intelligent screw fastening solution built on SP7010 series industrial PCs, paired with 4-axis SCARA robots and the UniVision vision system. By restructuring equipment logic with integrated computing, control and vision technology, the solution enables customers to achieve near 100% fastening yield and minute-level product model switching, delivering transformative improvements to assembly line performance.

In the high-end manufacturing sector, machine tool control systems, the "brain" of machine tools, have long been monopolized by overseas brands. However, with the escalating demands of enterprises for cost reduction, efficiency improvement and independent controllability, the demand for replacing imported control systems has become increasingly urgent. Yet existing domestic control systems struggle to meet the high-end processing requirements of original imported machine tools due to technical shortcomings.

Driven by the wave of localization, the independent and controllable industrial control system has become a mandatory requirement for manufacturing enterprises in their transformation and upgrading. Recently, Sinsegye has reached a cooperation with a leading automotive component supplier, successfully completing the localization replacement of the control system for its automotive anti-collision beam production line. This project is not only the customer’s first application of a domestically-made industrial control system, but also brings a comprehensive upgrade from hardware to software and from control to optimization for the customer through the in-depth integration of Sinsegye’s self-developed motion control algorithms and the "integrated control & computing" iComputer.

In the electronic manufacturing industry, the toroidal winding machine is a core equipment for producing magnetic components such as inductors and transformers. Its winding precision, operation efficiency and detection capability directly affect product performance and production benefits. Currently, with the rapid development of industries such as 5G communication, new energy vehicles and the Internet of Things (IoT), the market demand for high-frequency, high-power and miniaturized magnetic components is growing increasingly. Traditional toroidal winding machines have gradually been unable to meet the requirements of modern production in terms of efficiency, precision and intelligence.

With the booming development of the new energy vehicle market, increasingly stringent requirements have been imposed on the manufacturing precision, reliability and production efficiency of high-voltage wiring harnesses — the "main artery" of vehicle power transmission. Traditional production models relying on manual labor and semi-automated equipment are confronted with bottlenecks in consistency, efficiency and traceability. Against this backdrop, based on the "iComputer + UniVision" integrated control-vision-computing solution, Sinsegye has built a full-process automated and intelligent production line for high-voltage wiring harnesses for industry customers. The line compresses the production cycle time (CT) to 15 seconds per single end of a harness, with the yield rate stably maintained at 98.5%, providing a reliable benchmark for large-scale, high-quality production of high-voltage wiring harnesses.

On automated production lines, enabling robots to realize the collaborative work of "eyes" and "brain" for accurate identification and rapid grasping of irregular materials is a key challenge for the manufacturing industry to move towards intelligence. In the material sorting and palletizing process, traditional solutions are often faced with challenges such as complex equipment, long debugging cycles, and separation of vision and control systems. Recently, Sinsegye provided a targeted robotic vision palletizing solution for a precision manufacturing customer — with a single SP7010 iComputer as the core and equipped with the self-developed UniVision machine vision system, we have successfully realized a full-process intelligent closed loop from "seeing" to "grasping", increasing production efficiency by 14%.

In the lithium battery manufacturing process, electrode coating is a core procedure that determines battery performance and safety. Its control precision and stability are directly related to product yield. Industry data shows that quality abnormalities caused by the coating process account for as high as 50%, making it a key bottleneck restricting capacity and quality improvement. Facing this common industry challenge, a lithium battery equipment manufacturer has established in-depth cooperation with Sinsegye, aiming to jointly build a more efficient and intelligent next-generation coater control system to break the boundaries of performance and cost. Based on this, Sinsegye went deep into the site and proposed an innovative iComputer solution targeting the complex control needs of the coating process. Centered on the independently developed SP7010 iComputer, it has launched a comprehensive innovation of the traditional control architecture.