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Instaguard Equipment intelligent care diagnosis system

Instaguard

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Instaguard Equipment intelligent care diagnosis system

The system collects upstream and downstream multi-dimensional data, synchronously analyzes the root cause of equipment failure warning, integrates multi-dimensional data to reduce unplanned downtime, and analyzes the remaining life, continuous signal, anomaly detection, time series, and causes to improve the nursing ability, and quickly fuse input and output to reduce the difficulty of fusion.

    The system collects upstream and downstream multi-dimensional data, synchronously analyzes the root cause of equipment failure warning, integrates multi-dimensional data to reduce unplanned downtime, and analyzes the remaining life, continuous signal, anomaly detection, time series, and causes to improve the nursing ability, and quickly fuse input and output to reduce the difficulty of fusion.

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    Product Advantages:

    1. Definition of problems by the expert team
      Expert experience ensures the accuracy of data and the richness of features.
      Expert opinions serve as the basis for persuading clients to believe in the rationality of diagnosis, inspection and maintenance.
      Experts from different industries guide the establishment of different industry asset management systems.
      The reviews and suggestions of experts also point out the direction for optimization.
    2. Stable and reliable data accumulation
      Establish an independently controllable mechanical engineering laboratory to conduct targeted simulation of data.
      Effectively combine with original equipment manufacturers to obtain the test data and comprehensive manufacturing data of equipment when it leaves the factory.
      Accumulate data from actual production sites. Monitor equipment in the steel, oil extraction, power and equipment manufacturing industries to ensure the availability of effective failure data in multiple actual environments in terms of quantity.
    3. Solving problems with cutting-edge algorithms
      The artificial intelligence data augmentation technology makes use of the data on the normal operation of equipment collected on site.
      Form an industry-advanced automatic learning framework to enhance the generalization ability of algorithms and ensure the accuracy of model implementation.

    Multi-dimensional data fusion to reduce unplanned shutdown losses

    Through joint analysis by AI, monitoring is extended from the equipment itself to the upstream and downstream areas of production where it is located. Real-time notifications are sent to the final decision-making level, helping enterprises reduce unplanned shutdown losses.
    The unplanned shutdown time is reduced by more than 100 hours per month.
    The losses caused by unplanned shutdowns are decreased by more than 70%.
    The cost of redundant personnel is cut by more than 40%.

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    AI diagnosis improves nursing capabilities

    AI technology is used to prevent equipment failures, and professional tools are used to improve the ability of monitoring personnel to take care of equipment.
    The number of caregivers has been increased to 1000+ per person
    Fault location time reduced by 40%+
    Unit analysis is often shortened by 50%+
    The nursing time of a single unit is reduced by 5 hours+

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    Intelligent Unit Monitoring Data Processing Services
    1. Provide access to wired sensors, wireless sensors and process parameters, as well as data cleaning.
    2. Provide configuration management for IoT hardware devices and unit measurement points.
    3. Provide data access and standard output services.
    Intelligent Unit Automated Monitoring and Diagnosis Services
    1. Provide self-developed artificial intelligence equipment monitoring and diagnosis suggestions based on multi-dimensional data.
    2. Provide spectrogram data based on acceleration, velocity, and displacement vibration waveform data.
    3. Provide self-developed artificial intelligence equipment monitoring and fault location based on multi-dimensional data.
    4. Provide automatic optimization of algorithm models based on the self-developed automatic learning framework.
    Intelligent Unit Monitoring Visualization Services
    1. Provide functions such as customer organization, user, menu permissions, and operation log.
    2. Provide unit dashboards to monitor start-stop and normal/abnormal status.
    3. Provide real-time alarms, including pop-up windows and message notifications.
    4. Provide unit views: Provide real-time sensor data, historical alarm trends, recent alarm lists, and unit operation record materials.
    5. Provide unit spectrograms: Provide 7 types of spectrograms such as unit digital twin views, historical trends, acceleration, velocity, envelope, and waterfall. The spectrograms support functions like annotation, cursor, warning line, and spectrogram zooming.
    6. Provide data display screens.
    SD-V3012 Intrinsically Safe and Explosion-Proof
    Frequency Response (Hz, ±3dB): 0.1 - 13000
    Packaging: 1 sensor + 1 circular mounting base
    SD-V3012-500 Intrinsically Safe and Explosion-Proof
    Frequency Response (Hz, ±3dB): 0.1 - 10000
    Packaging: 1 sensor + 1 circular mounting base
    SD-DA7008 8-channel IEPE acceleration channel acquisition
    24-bit ADC acquisition, fully synchronous sampling, with a sampling rate as high as 102.4K
    Supports 4G IoT cards
    Packaging: 8-channel acquisition unit + Rittal enclosure + switching power supply + air switch + waterproof connector
    SD-DA7008(Explosion-Proof) 8-channel IEPE acceleration channel acquisition
    24-bit ADC acquisition, fully synchronous sampling, with a sampling rate as high as 102.4K
    Supports 4G IoT cards
    Packaging: 8-channel acquisition unit + explosion-proof enclosure + switching power supply + air switch + waterproof connector
    SD-DA7016 16-channel IEPE acceleration channel acquisition
    24-bit ADC acquisition, fully synchronous sampling, with a sampling rate as high as 102.4K
    Supports 4G IoT cards
    Packaging: 16-channel acquisition unit + Rittal enclosure + switching power supply + air switch + waterproof connector
    SD-DA7016(Explosion-Proof) 16-channel IEPE acceleration channel acquisition
    24-bit ADC acquisition, fully synchronous sampling, with a sampling rate as high as 102.4K
    Supports 4G IoT cards
    Packaging: 16-channel acquisition unit + explosion-proof enclosure + switching power supply + air switch + waterproof connector
    SD-DA7024 24-channel IEPE acceleration channel acquisition
    24-bit ADC acquisition, fully synchronous sampling, with a sampling rate as high as 102.4K
    Supports 4G IoT cards
    Packaging: 24-channel acquisition unit + Rittal enclosure + switching power supply + air switch + waterproof connector
    SD-DA7024-EX 16-channel IEPE acceleration channel acquisition
    24-bit ADC acquisition, fully synchronous sampling, with a sampling rate as high as 102.4K
    Supports 4G IoT cards
    Packaging: 16-channel acquisition unit + explosion-proof enclosure + switching power supply + air switch + waterproof connector
    SD-V3207-ZG ZigBee transmission mode
    Intrinsically Safe and Explosion-Proof
    Wide temperature working environment from -40℃ to +60℃
    Frequency response range: Z-axis: 0.3 - 10KHz; X/Y-axis: 0.5 - 1.6KHz
    Powered by 8.5Ah primary lithium thionyl chloride battery
    Can last for more than two years under ZG standard working conditions
    SD-V3207-4G 4G Cat1 transmission mode
    Intrinsically Safe and Explosion-Proof
    Wide temperature working environment from -40℃ to +60℃
    Frequency response range: Z-axis: 0.3 - 10KHz; X/Y-axis: 0.5 - 1.6KHz
    Powered by 8.5Ah primary lithium thionyl chloride battery
    Can last for more than two years under 4G standard working conditions
    SD-GW5001 Small-sized gateway, supporting ZIGBEE, WIFI, 4G, and Ethernet
    It is recommended that the number of connected Zigbee devices does not exceed 30.
    Contains a 4G communication module.
    SD-GW5101 Explosion-proof small-sized gateway, supporting ZIGBEE, WIFI, 4G, and Ethernet
    It is recommended that the number of connected Zigbee devices does not exceed 30.
    Contains a 4G communication module.
    SD-VA1001 DF14-3.6V standard lithium thionyl chloride battery
    8.5Ah
    SD-VA1002 ER26500-3.6V standard lithium thionyl chloride battery
    8.5Ah
    SD-VA1003 Small-sized magnetic base for wireless sensors
    SD-VA1004 ZigBee antenna
    SD-VA3001-0010 10-meter common adapter cable
    SD-VA3001-0020 20-meter common adapter cable
    SD-VA3001-0030 30-meter common adapter cable
    SD-VA3002-0010 10-meter Teflon cable with stainless steel connectors
    SD-VA3002-0020 20-meter Teflon cable with stainless steel connectors
    SD-VA3002-0030 30-meter Teflon cable with stainless steel connectors
    SD-VA3003-0010 10-meter armored Teflon cable with stainless steel connectors
    SD-VA3003-0020 20-meter armored Teflon cable with stainless steel connectors
    SD-VA3004-0030 30-meter armored Teflon cable with stainless steel connectors
    SD-VA3101 Small-sized magnetic base for wired sensors
    SD4000 Discrete Industry Equipment Management
    A small yet refined equipment management and fault diagnosis platform for discrete equipment management in different industries and scenarios.

    Intelligent Wireless Diagnostic Instrument

    Frequency response range: 0.1Hz to 10KHz (Z-axis)
    Multiple communication methods including Zigbee, NB-IoT, and BLE 5.0
    With IP67 protection and ExiaIICT4 explosion-proof rating
    Equipped with a built-in chip and an edge algorithm library for real-time analysis of abnormal detection, and the response time is less than 5 minutes.

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    Intelligent Wireless Data Receiver

    The number of connected intelligent wireless diagnostic instruments is no more than 90.
    The communication distance is not less than 300 meters under unobstructed visual conditions.
    (Optional) With an IP67 protection rating and flameproof explosion-proof certification.
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    Intelligent Data Acquisition Unit
    Acquisition of 8/16/24-channel IEPE acceleration channels or acquisition of slowly changing variables.
    24-bit ADC acquisition, with 24-channel fully synchronous sampling and a sampling rate as high as 102.4K.
    Supports integrated acceleration and temperature sensors.

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    🧷The English information package of Instaguard

     

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