Servo press

Servo press

The working principle of servo press is mainly to convert electrical energy into mechanical energy, and generate mechanical pressure under the action of the piston.
Widely cited in the following industries:

1. Automotive industry:

Press fit of engine components (cylinder head, cylinder liner, oil seal, etc.); Pressure fitting of steering gear components (gears, pin shafts, etc.); Drive shaft component press fit; Gearbox components press fit; Brake disc components, etc

2. Motor industry:

Micro motor components press fit (spindle, housing, etc.; motor components (bearings, spindle, etc.)

3. Electronic industry:

Circuit board component press fit (plug-in, etc.); Electronic components

4. Home appliance industry:

Home appliance accessories; Home appliance parts riveting, etc

5. Mechanical industry: mechanical components; Automated assembly line, life testing of vulnerable parts, etc

Difficulties in servo press control system:

1.Quick response of axis control: 4-5 axes less than 0.5ms.

2.Short program scanning cycle: The program cycle is less than 1ms.

3.Real time pressure detection: 2-3 points are taken in 1ms, and even 10 points need to be taken.

4.High speed interaction of big data volume: data interaction with factory systems, with a relatively large amount of data.

5.Upper level software: The interface is relatively complex, and the low code programming method quickly responds to project interactions.

Control system architecture:

Characteristics of SINSEGYE's solution:

1.Integrated Control and Computation

An iComputer replaces the original industrial computer+PLC, simplifying the hardware architecture and saving over 30% in hardware costs.

2. Easy-to-use & Strong scalability

-Data analysis: Provides DataScope oscilloscope software for data recording, which users can integrate directly into the upper software.

-Communication: The upper and lower computers achieve high-speed interaction of large amounts of data based on shared memory; Industrial intelligence machines integrate multiple mainstream industrial communication protocols, such as OPC UA, Modbus TCP, TCP/IP, etc., to facilitate communication between customers and factory SCADA systems.

3.Efficiency improvement

The PC architecture controller has powerful performance, with arithmetic operation instructions of about 2ns, and can complete 30K steps of PLC program loop scanning within 0.25ms; Combined with EtherCAT bus, the servo motor control cycle reaches 0.25ms.